Oil plays a crucial role in our everyday activities. Every link in its production process plays a vital role. Oil filling machines are essential in the process of producing edible oil. It guarantees that oil is filled into various packaging containers with precision and efficiency while also maintaining the quality and hygienic safety of the product. Precise filling can eliminate waste and boost production efficiency. It also fulfills the market’s need for various specifications and packaging of edible oil. Oil filling machines are essential in industries that manage liquid products, especially edible oils, lubricants, and a range of liquid-based solutions. These machines ensure high performance, precision, and reliability during the filling process. This guide will tackle essential questions about oil filling machines, detailing their purpose, functionality, parameters, and working principles.

What is an Oil Filling Machine?

An oil filling machine is a specialized piece of equipment. It efficiently fills various types of oils into containers, bottles, or jars. These machines are widely used in numerous applications by industries like food and beverage, pharmaceuticals, cosmetics, and automotive. An oil filling machine is crafted to fill oil with accuracy and speed. Additionally, it can significantly minimize spillage and waste. The oil filling machine production line combines machinery, electricity, and gas in an innovative design. It has comprehensive functions, reliable performance, exceptional quality and an attractive appearance. The oil filling machine is designed specifically for the precise filling of high-viscosity liquids like edible oil and lubricating oil. Meanwhile, it is not intended for other applications. They are designed to cater to various viscosities and container sizes. It also showcases their versatility and exceptional efficiency.

How Does an Oil Filling Machine Work?

Oil filling machines work through a systematic process to ensure precise filling. The oil filling machine operates through a streamlined workflow, minimizing human intervention. Below are the key steps:

Step 1: Manual quantitative measurement: Filling machines generally use PLC program control and an advanced touch-screen human-machine interface. The operator only needs to set the parameters and production capacity required by the product on the program panel. The machine will automatically stop when it reaches production capacity.

Step 2: Manual bottle placement: There is usually a rotating disk in front of the filling machine. Workers need to put the bottles on the rotating disk. And the bottles will pass through the rotating disk and enter the conveyor belt for the filling process.

Step 3: Automatic detection and nozzle adjustment: The sensor identifies the position of the bottle and causes the filling nozzle to automatically lower. The sensor configuration can detect the bottle in real time to achieve “no bottle, no filling.” On the one hand, it is also to prevent overfilling or underfilling. On the other hand, the use of automated operations prevents human errors.

Step 4: Automatic Filling: The device allocates the exact quantity of oil into every bottle.

Step 5: Automatic Transporting: Bottles that are filled move along the conveyor belt.

Step 6: Hand Cap Placement: Workers manually position caps on the bottles.

Step 7: Automatic Capping: The device firmly attaches the caps to the bottles.

Step 8: Automatic Coding: A printer applies batch codes or labels to the bottles.

Step 9: Final Transport to Storage: The completed items are transported to the warehouse for storage.

This workflow requires minimal manual operations, specifically for bottle placement and cap placement. Advanced systems can even achieve fully unmanned operation.

What is the Use of an Oil Filling Machine?

Oil filling machines are prominent in the electrical manufacturing industry and are also suitable for the packaging industry. Modern edible oil filling machines have the features of filling and sealing and therefore are in high demand among manufacturers. The initial installation cost is the only limitation of this product.

In the food industry, they ensure hygiene and prevent contamination. In the automotive sector, they guarantee precision in filling engines and lubricant oils. These machines also maintain consistency, ensuring every container receives the exact quantity of oil.

What is the Parameter of the Oil Filling Machine?

The parameters of an oil filling machine vary depending on the model and application. However, common parameters include:

Filling range: The filling range of different types of oils varies greatly. From a bottle of essential oil or olive oil to small and medium barrels of edible oil or even large barrels of industrial oil. The filling range is 0.1L–5L or larger. The specific filling capacity is generally determined according to the customized needs of different customers.

Filling speed: The number of containers filled per minute, which can be specifically referred to as the filling range. Shanghai Npack offers fully automatic oil filling machines with various capacities and working methods. The capacity ranges from 1,000 bottles per hour to 12,000 bottles per hour.

Accuracy: The precision level, usually measured in percentages.

Container Types: compatibility with different bottles, jars, or cans.

Viscosity Range: Ability to handle oils with varying thickness.

Power Supply: Voltage and energy requirements.

Automation Degree: Manual, semi-automatic, or fully automatic systems.

What is the Principle of Oil Filling Machine?

Oil filling machines operate based on specific filling principles, which include:

Gravity Filling: Uses gravity to allow oil to flow into containers naturally.

Piston Filling: Utilizes a piston mechanism to measure and dispense the correct amount of oil.

Vacuum Filling: Relies on suction to pull oil into containers.

Overflow Filling: Ensures containers are filled to the same level, even if there are slight variations in container volume.

The choice of principle depends on the type of oil, container size, and desired filling accuracy.

What is Equipment Used for Oil Filling?

Oil filling machines often require additional equipment to complete the filling process efficiently. These include:

Filling Nozzles: Dispense oil accurately into containers.

Conveyor Belts: Transport containers through different stages of filling, capping, and labeling.

Capping Machines: Seal containers after filling.

Labeling Machines: Attach product labels to the filled containers.

Storage Tanks: Hold large quantities of oil before the filling process.

Control Panels: Monitor and control machine operations.

What are the Precautions for the Oil Filling Machine?

• When using the oil filling machine, no other abnormal noises are allowed. If found, the machine must be shut down and checked immediately. It is forbidden to check and adjust the equipment when it is running.

• When the oil filling machine is in production, the actual operator must strictly observe the equipment during cleaning, disinfection, filling, capping, and other conditions. If any problems are found, they must be solved immediately to avoid accidents.

If the oil filling machine has increased noise, it means that there is a lack of oil in the transmission gear of the equipment, or there is wear, then it must be replaced or added with oil.

• In addition, the protective materials worn by the staff or nearby should be checked accordingly to ensure that they are worn in accordance with the requirements, especially for those with long hair to wear hats, and all kinds of small details should be done; employees should wear safety protection equipment when cleaning the equipment and take acid and alkali resistance measures;

• After turning off the main power switch, there is still voltage in some power circuits in the electrical control system of the oil filling machine. The power plug must be unplugged when the oil filling machine is inspected and adjusted.

If you do not use the oil filling machine every day, you should clean and seal the equipment after use. But you should also clean it before the next use to avoid debris.

Conclusion

Oil filling machines play a critical role in industrial production lines, ensuring accurate, efficient, and consistent oil packaging. They are versatile, capable of handling various oil types, and can adapt to different container sizes. Investing in a high-quality oil filling machine is crucial for attaining long-term operational success. Businesses can optimize their production processes and improve product quality by comprehending their working principles, parameters, and equipment.